[3D Printing Application] Entering the Music Industry! 3D Printed Playable Electric Guitars!

【3D Printing Application】Entering the Music World! 3D-Printed Playable Electric Guitars!

Can a 3D-printed electric guitar actually be played and sound good? Do you want a custom electric guitar or want to know how to make one? This article will briefly teach you how to design and assemble your own cool electric guitar!

Let's take a look at our own finished product:

3DMart HK Electric Guitar Finished Product


For this 3D print, we used the Bambu Lab X1 Carbon 3D Printer! Here are the detailed steps for creation:

• Easy to assemble, with no complex assembly of dozens of parts
• No metal rods for reinforcement or other unnecessary hardware

Simple and Clear
What people are most concerned about is the force the strings exert on the guitar body and neck. Depending on the string gauge (thickness), there's approximately 50 kg of load. This 50 kg of weight can break the guitar in half, tear the bridge off the body, and severely bend the neck. Therefore, a real wooden neck is used to prevent this from happening.

While you might say this guitar is no longer "fully 3D printed," the neck is a critical and fragile part of the guitar, and printing it would compromise the entire project (though it's possible). A wooden neck is very smooth and straight, has durable metal frets, and an adjustable truss rod inside to adjust for relief (concave or convex bowing).
 
Solving the bridge problem requires more consideration. The electric guitar bridge is a small metal part that holds the lower ends of the strings. It is usually secured to the body with a few screws. If we look at the most common guitar designs, one type of bridge might seem particularly suitable for a 3D printed guitar. Can you guess which one it is?

 

Types of electric guitar bridges


Except for one common guitar design, all other guitar bridges are very small and sometimes secured with only two screws. However, the Telecaster bridge is different! This large metal plate not only holds the bottom strings but also integrates the bottom pickup and has up to 5 screw holes with wider spacing, which better distributes the leverage from the bridge across the entire metal plate and the underlying printed parts.

Hardware Selection
Since we chose to use a Telecaster bridge, we must source all the parts. Generally, there are three ways to approach this:

1. Buy an inexpensive Telecaster guitar and disassemble it for parts.
2. Purchase all parts individually.
3. Buy a Telecaster hardware kit.

Buying a fully functional guitar just to immediately disassemble it seems wrong and wasteful. This is only a good option if you find a severely damaged guitar where the hardware and neck are still intact.

Buying all parts individually is definitely a viable option. You would need:

1) Guitar neck with tuners
2) 1 single-coil pickup
3) Bridge with integrated single-coil pickup
4) Telecaster control plate with a 3-way switch and two knobs
5) Output jack

The problem is that buying these parts individually can be quite expensive. Even if you choose the cheapest options, it could cost several hundred dollars. So, we ultimately chose a Telecaster electric guitar kit.

T-style electric guitar kit

 

Basic Design
The guitar body was designed using Fusion 360. The important starting point is to correctly design all screw holes, neck mounting interfaces, and electronic component slots. This was made much easier because the kit included a basic wooden body.

Guitar body

 
Guitar body
 

Mounting holes are in place, now it's time to get creative!
Although we used Telecaster hardware, we didn't simply replicate the old Telecaster shape. With 3D printing technology, any shape is possible, and it would be a shame not to take advantage of that!

 
3D printed guitar body


Splitting the Guitar into Parts
Remember the 50 kg of force the strings exert on the neck and body? If possible, the part of the guitar between the neck and the bridge should be made from a single piece of material. Making the connection between the two parts of this section strong enough would be very complex. Fortunately, with some imagination, this ultimately became possible.
Splitting the guitar into parts for 3D printing

The top edge is defined by a hexagonal pattern. Another obvious cut is directly below the bridge mounting holes. This keeps the part as short as possible. A clever cut on the lower left allows the longest side of the model to align diagonally with the print volume. This even made it possible to print the part without supports.
Organic supports in PrusaSlicer

Organic supports in PrusaSlicer 3DMart HK electric guitar finished product


However, we decided to use PrusaSlicer's organic supports for a cleaner finish on overhangs.

Printing and Assembly
Material Selection for the Middle Section
The only section that needs to withstand significant mechanical load is the middle part. Printing the middle section with materials like PETG could increase strength. However, in our case, a very stiff material with a high flexural modulus was specifically needed. Surprisingly, PLA performs excellently in this regard!


Here's the process we used for printing with the Bambu Lab X1 Carbon 3D Printer:





 

Connecting the Parts
All parts have a large contact area with the central part. A generous amount of super glue was used to bond all parts together.

 

Connecting 3D printed parts



Wiring the Electric Guitar
Connect all the cables together. Make sure to connect the cable from the top pickup to the cable on the top of the selector switch.

Wiring the electric guitar



Final Adjustment - Setting Guitar Intonation
After the guitar is fully assembled, it's time to string and tune it. Once tuned, the guitar's intonation can be adjusted so that it stays perfectly in tune across the entire fretboard.
 
Adjusting guitar intonation

Fully Assembled Guitar - Our Finished Product!
 

 
 

Details:





How Does it Play?
The guitar plays surprisingly well! The strings hold their tune nicely, and the guitar's intonation is almost perfect. For the price, this is a very good result!

Our colleague playing our homemade finished product! (Isn't it great!!)
 

Related Products:
1) Bambu Lab X1 Carbon 3D Printer
2) PLA Filament


Download Electric Guitar Design
 

Interested in learning more or trying 3D printing after reading this article? Feel free to contact us!

3DMart offers more than just 3D printing. We provide three major OEM services: 3D Printing Service, 3D Scanning Service, and 360 Spatial Scanning Service!

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Reference Material