[3D Printing] Nike Teams Up with 3D Printing Experts to Launch Fully 3D Printed Air Max 1000s!

【3D Printing】NIKE to Release Fully 3D-Printed Shoe, Air Max 1000!
Futuristic 3D-Printed Shoes
3D printing technology has entered the footwear industry, opening up more disruptive possibilities for design and production. After years of development, this technology has gradually expanded from initial conceptual and experimental innovations to the mass market. In other words, as costs, production capacity, and market conditions mature, 3D-printed footwear is gradually transitioning from being "visible" to "wearable" for interested consumers.

Nearly forty years ago, Tinker Hatfield revolutionized athletic shoes with visible Air technology. Today, Nike is once again reshaping shoe design by integrating 3D printing technology into footwear production. The Air Max 1000, co-created by Nike and German 3D printing expert Zellerfeld, is undoubtedly Nike's most ambitious manufacturing leap to date. This fully 3D-printed athletic shoe carries the essence of the original Air Max 1 while pushing it into uncharted territory. After causing a stir at ComplexCon 2024, the "Black" and "Oatmeal" colorways will finally be released in limited quantities on August 19, 2025, on Zellerfeld and SNKRS official websites respectively (US$179), allowing sneaker enthusiasts to experience for the first time the transformative potential of 3D printing technology in footwear.

Nike | Zellerfeld

This laceless sneaker adopts the visual language of the Air Max 1 but completely reimagines its structure. Nike's visible Air cushioning unit remains, appearing in "all orange" for the Oatmeal version and electric green for the Black version. All other details are derived from Zellerfeld's proprietary printing process.

Weighing 103 grams less than its counterparts, the Air Max 1000 retains all the iconic elements of Hatfield's 1987 masterpiece, processed through a digital filter. The iconic mudguard pattern is now sculpted directly onto the zellerFOAM TPU structure, creating a depth and texture vastly different from traditional manufacturing processes.

NIKE Air Max 1000

Nike | Zellerfeld

Zellerfeld's approach is more than just novel. Their variable density printing technology allows for different zones within a single product: providing firmer support where needed and maintaining flexibility in critical areas of movement. Their fused filament fabrication technology completely eliminates the need for glue, stitching, and traditional assembly lines. This is not just different; it is inherently more efficient and potentially more sustainable.

NIKE | ZELLERFELD Air Max 1000

Nike | Zellerfeld

The black colorway best highlights the intricacy of 3D printing technology and its specially designed textures, while the soft Oatmeal color might conceal some details. The monochromatic black finish, however, emphasizes every sculpted angle and textured surface. The mesh structure encasing the upper and the angular midsole geometry create an almost futuristic architectural feel, which would be significantly more complex and costly to replicate using standard manufacturing processes.

NIKE Air Max 1000

Nike | Zellerfeld
In fact, NIKE is not alone in its commitment to integrating the footwear industry with 3D printing technology.
Zellerfeld has collaborated with various brands and designers since its early days to create an accessible channel for mass consumers to discover and purchase 3D-printed footwear. Its core value lies in significantly bringing 3D-printed shoes closer to the average consumer. Zellerfeld enables a true "on-demand production" model through open-source tools: consumers only need to pay a fixed fee to use digital models and Zellerfeld's design guidelines to create their personalized 3D-printed shoes. What's more, designers can follow the step-by-step guidance provided by the platform to sell their designs directly on the Zellerfeld website for all consumers to purchase, earning revenue in the process. Zellerfeld addresses the common comfort issues of 3D-printed shoes with its foam-like TPU polymer, which feels softer and more elastic than most 3D-printed footwear. Crucially, it is more environmentally friendly as it uses no adhesive glues or industrial rubber in its production.
官网购买页面 | Via Zellerfeld
Official Purchase Page | Via Zellerfeld

As 3D printing technology continues to overcome cost and efficiency bottlenecks (such as Form3L significantly improving the precision of large parts and Raise3D enabling digitized mass production of shoe uppers), this experiment, which began with limited collaborations, will eventually become a norm in the mass market. Perhaps every shoe in our future shoe closets will start with a unique digital file – customization as standard, sustainability as the norm. This is the ultimate prophecy that the Air Max 1000 writes for the global footwear industry.

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